Quality Control in Medicinal Mushroom Industry?
Medicinal mushroom extracts are all the rage nowadays due to their numerous functional benefits. Mushroom extracts not only taste delicious, but offer benefits such as enhanced immune function, better cognitive performance, and improved exercise performance. However, when it comes to medicinal mushroom extracts, not all products are made the same. How does one know if a product will actually benefit them? The answer to this question lies in quality control. In this blog, we will explore the need for quality control in the mushroom extract industry, the hidden risks of low-quality products, and what to look for to make sure you’re getting the real deal.
What are Medicinal Mushroom Extracts?
A common question which comes up when interacting with patrons is: “Why do I need extracts? Can’t I consume the mushroom directly?” This is a legitimate question which deserves a legitimate answer. When it comes to mushrooms, most of the bioactive compounds which provide functional benefits are sheltered within the cells of the mushroom. These molecules are protected by a tough cell wall made of polysaccharides and chitin (Check out our blog on mushroom cell walls).
The cell wall is designed to protect the inner contents of the fungal cell and make it difficult to access by a predator or pathogen. This tough casing is also how mushrooms survive in a wide range of climatic conditions. The solidity of this cell wall varies for different species of mushrooms. Some mushrooms like Reishi (Ganoderma lucidum) have an extremely tough and woody fruiting body, making them difficult to digest, while others like Jelly fungi (Tremella sp.) have a smooth, gel-like texture.
Fig 1: Mushroom powders are made of whole dried mushrooms ground into a fine powder (image)
Why Choose Mushroom Extracts Over Whole Mushrooms?
Mushroom powders or whole mushrooms contain all components of the mushroom, including the cell wall. Human digestive systems are not good at breaking down components such as chitin. This makes the bioactive molecules of a mushroom difficult to access when consumed directly. Mushroom extracts, on the other hand, undergo a series of processing steps which draw out the bioactive molecules such as beta glucans, terpenes and other molecules, thus making them more accessible in our digestive system. (Check out Nuvedo’s mushroom tinctures)
Fig 2: Mushroom extracts are an easy way to consume isolated bioactive compounds without having to digest tough mushroom cell walls (image)
The Extraction Process: Unlocking Bioactive Compounds
Traditionally mushrooms are extracted using a combination of water and alcohol as the solvents. This is done to ensure that the greatest number of molecules are extracted as some molecules are more soluble in water and others are more soluble in alcohol. Since most bioactive molecules are locked within the mushroom cell wall, various methods are used to draw out bioactive compounds from the mushrooms. (Our blog on mushroom cell walls highlights the importance of extraction).
Fig 3: Mushroom being extracted by boiling in a vat of hot water (image)
Hot water extracts
The most common form of extraction utilises heat and water to extract water soluble compounds from the mushroom. This is often known as hot water extraction and involves boiling the mushrooms in water for long periods of time, almost like a mushroom tea. Water soluble compounds majorly include-
- Polysaccharides: Beta-glucans (immune-boosting), mannans, and partially soluble chitin.
- Proteins: Lectins (immune-regulating) and enzymes like laccases.
- Amino Acids: Essential amino acids and glutamic acid (umami flavor).
- Vitamins: B-vitamins (B2, B3, B5, biotin) and small amounts of vitamin C.
- Phenolic Compounds: Antioxidants like gallic acid and catechins.
- Minerals: Potassium, magnesium, phosphorus, and trace elements like selenium.
- Nucleotides: Adenosine and guanosine (umami and neurological benefits).
- Sugars and Organic Acids: Trehalose, mannitol, malic acid, and citric acid.
These compounds are commonly extracted using hot water for functional products like teas and tinctures.
Alcohol extracts or Tinctures
Alcoholic extraction is often done using a very high proof of alcohol to ensure maximum extraction. The mushrooms are traditionally soaked in alcohol and left untouched for weeks to allow the active molecules to be slowly drawn out from within the cells. This is a long process but results in potent mushroom extracts. Some simmer the mushrooms in ethanol the same way they manufacture hot water extracts, but this process isn’t ideal as many of the mushroom’s bioactives, such as terpenes, are volatile in nature and sensitive to high temperatures. Here are some of the prominent alcohol soluble compounds in mushrooms:
- Terpenoids (Triterpenes & Others): Includes compounds like ganoderic acids (Reishi), hericenones (Lion’s Mane), and inotodiol (Chaga) with anti-inflammatory, adaptogenic, and neuroprotective properties.
- Sterols: Ergosterol (vitamin D precursor) and other sterol derivatives supporting cholesterol regulation and hormonal health.
- Phenolic Compounds: Antioxidants like hispidin (Chaga) and other bioactive polyphenols.
- Fatty Acids: Essential lipids that promote brain health and cellular function.
- Alkaloids: Bioactive compounds with neuroprotective and therapeutic potential (present in select species).
- Resins and Oils: Found in mushrooms like Chaga, contributing to anti-inflammatory and antioxidant effects.
Fig 4: Tinctures are made by soaking dried mushrooms in alcohol for long periods of time to draw out bioactive molecules (image)
Dual extracts – Best of both worlds
In an ideal scenario, the alcohol and water extracts are concentrated by boiling off the solvent (water or alcohol) to result in a more potent extract. These are then mixed together to result in a Dual Extract. The dual extraction method allows for the presence of active molecules extracted by both water and alcohol, leading to a more wholesome physiological response due to a wider range of bioactive molecules in the final product. Some brands skip the concentration phase and just combine the water and ethanol extracts as is; this leads to very diluted extracts which have low potency ratios such as 1:20 ( where there is 1g of mushroom in every 20ml) compared to a more potent ratio, 1:5 in the case of Nuvedo extracts.
Fig 5: Ultrasound assisted extraction uses high energy sound waves to isolate bioactive compounds resulting in short extraction times (image)
Ultrasound assisted extraction
At Nuvedo, we believe in the value of bioavailability. In our quest to improve extraction processes and make our products more easier to absorb, we have developed our very own ultrasound assisted extraction method to gently and efficiently draw out the bioactive molecules from within the cells of the mushroom. This method makes use of high frequency sound waves to bombard the cells of the mushroom and break open the cell wall without the use of high temperatures as is done during traditional hot water or hot ethanol extractions. Once the cell walls are broken, the bioactive compounds can be easily dissolved in the solvents such as water and ethanol, leading to a much gentler process of extraction with much lower extraction times. Combining the dual extraction method with ultrasound assisted extraction has helped us generate potent extracts with high levels of bioactive molecules.
A note on potency
A question that often arises when we talk about extraction is that of potency. Potency is defined as “the power of something to influence or affect”. The more potent a mushroom extract is, the more functional benefits it is thought to provide. The potency of an extract is decided not only by the amount of bioactive molecules in the product but also on how easily they are absorbed within the body. As such, mushroom extracts tend to be more potent than mushroom powders or whole mushrooms. And among extracts, Ultrasound assisted extracts tend to be more bioavailable for consumption compared to traditional extracts. (https://dergipark.org.tr/en/download/article-file/756779)
Ensuring Quality Control in Medicinal Mushroom Extracts
Quality is at the core of our company ethos at Nuvedo. We strive to ensure that every product and process we follow meets strict quality measures. Quality in the context of mushroom extracts means: quality of all inputs used, robustness of the process to ensure safety and consistency, and finally, ensuring that the end result meets global standards for safety and potency. Our emphasis on quality starts from the beginning of our process, in the humble belly of our cultivation lab.
Fig 6: Strains are unique varieties of any mushroom species which have desirable properties. Strains are generally maintained in a lab by growing them on a nutrient rich gel (image)
Strain Selection
A strain is a unique genetic variant of a mushroom species which maintains its characteristics. They are similar to different breeds of dogs or varieties of mangoes. Strains are the bedrock of a good mushroom extract. Different strains have different properties such as the amounts of bioactive compounds present in them. The selection of the right strains is a crucial aspect of mushroom extract development. At Nuvedo, we meticulously test and identify the best strains for mushroom extract production so we can produce extracts with high concentrations of bioactive molecules. Regular genetic sequencing supports our workflow by ensuring the strains do not change over time.
Fig 7: Spawn is the starting material for mushroom cultivation and uses highly nutritious grains to maintain healthy mecelium (image)
Spawn Production
In mushroom cultivation, spawn is similar to the seeds of plants. Spawn production forms a core vertical at Nuvedo. The quality of the spawn goes a long way in ensuring high yields and minimising contamination. At Nuvedo, we prioritise spawn quality and make all of our spawn in-house. We choose the highest quality grains available in the market and follow a standard operating protocol to ensure that each batch of spawn is healthy and in the optimal stage of growth for propagation. Each batch of spawn is barcoded in a way in which it can be traced back to the mother culture used to make it. This gives us exceptional control over the cultivation process and helps us ensure the mushrooms we grow are of the highest quality. (To learn more about spawn production check out this blog)
Fig 8: A variety of different substrates can be used to grow mushrooms. Most commonly different sources of agricultural waste are utilised as substrates for mushroom cultivation (image)
Substrate Preparation
Substrates are the nutrients mushroom producing fungi feed on in their growing stages. The mycelia of fungi grow over substrates and extract nutrition from them by secreting proteins which digest the substrate. These nutrients are then taken up by the mycelium and support their growth. Different strains or species of mushrooms have their own unique nutrient requirements. Substrate composition is a crucial aspect of mushroom cultivation and plays a big role in enabling the production of bioactive molecules within the mushroom. Our proprietary substrate blends are designed to support maximum yields and bioactive compounds in all the different mushrooms we work with. We source locally available agricultural waste for use as substrate with a different recipe for each mushroom we work with.
Fig 9: Mushroom cultivation is performed is best performed under controlled conditions where factors such as temperature, humidity and light exposure are modulated (image)
Cultivation
A happy mushroom is a potent mushroom. Every strain has its own preferred climatic conditions within which it thrives. Crucial parameters like temperature, humidity and oxygen supply need to be maintained for reproducible yields and quality. These conditions are closely monitored along with daily inspections of the fruiting bags to prevent contaminants from creeping in. The stage at which mushrooms are harvested also play a critical role in determining the bioactive contents. We strive to ensure our mushrooms are harvested at the right stage of their growth for our extraction processes. All our cultivation protocols are customized and standardized to deliver the best results from each of the strains we work with.
Fig 10: Mushrooms are dried to extend their shelf life and reduce their volume for storage (image)
Drying
Fresh mushrooms have a low shelf life and can often begin to rot after a few days. Moreover, many of the bioactive compounds begin to break down with long storage periods. To prevent this, our mushrooms are dried at low temperatures in-house using our heat-pump dryers. Drying at low temperatures helps prevent the breakdown of bioactive compounds during the drying process.
Extraction
Medicinal mushroom extracts are known for their potency and effectiveness due to bioactive compounds like beta-glucans. Over the years, we have engaged in constant research and development to produce the most potent and bioavailable mushroom extracts. Using a proprietary ultrasound based extraction process, dual extractions with alcohol and water draw out the maximum bioactive compounds from our dried mushrooms. Gentle concentration processes such as vacuum evaporation are used to increase the potency of the extracts. This process makes use of a vacuum to speed up the evaporation rate at low temperatures, preserving sensitive bioactive molecules such as terpenes. The extraction process parameters are standardized for each mushroom in order to get the best result in each case. These parameters include frequency of extraction, time of extraction, temperature of extraction, and ratio of solvents used. The water used in the extraction process is R.O. filtered and purified and the ethanol used is Extra-Neutral-Alcohol with a verified Certificiate Of Analysis. All the containers that come in contact with the extracts are made from borosilicate glass. Furthermore, all units of machinery used in extraction are built using 316 grade of stainless steel, which is resistant to corrosion.
Packaging
Packaging is the final step in the production process. Sanitary packaging practices are the final but crucial step to prevent contamination and maintain extract quality. All our extracts are bottled inside a clean room under a HEPA filter, which prevents any external contamination from entering the packaging. This is a necessary step as we do not use any preservatives in our products. The bottles are then tightly sealed and shrink wrapped for a safe journey to your doorstep. Our liquid extracts are packed in special amber bottles to minimise exposure to UV radiation, which can degrade the extracts. Our extract powders are packed in food safe aluminium lined plastic bags with silica gel and oxygen absorbers to keep the powders safe from moisture and oxygen exposure.
Quality Control in Mushroom Extracts: Key Practices
The only way to determine the safety and effectiveness of a mushroom extract is through testing. These tests measure different quality parameters such as amounts of bioactive compounds, contamination, and presence of harmful chemicals like heavy metals. Adhering to rigorous quality control practices is crucial in order to meet consumer expectations and regulatory standards. While there may be a number of ways to test a given extract, the selection of the correct tests is important. In the following sections, we will take a look at the best testing practices and what to look out for when buying high quality extracts. Tests can be broadly classified under 3 categories: Potency, Safety and Authenticity
Potency: How are mushroom extracts tested for bioactive molecules?
The main bioactive compounds in mushroom extracts are terpenes, polysaccharides and phenolics. The kind and composition of bioactive molecules varies from species to species and also strain to strain. Testing for levels of bioactive compounds is crucial for ensuring the effectiveness of mushroom extracts. High quality extracts provide more bang for your buck as they have higher potency and purity.
Fig 11: The phenol sulphuric acid method is used as a method to determine polysaccharide levels in mushroom extracts. Polysaccharides are reacted with sulphuric acid and phenol to generate a coloured compound which is measured using light of a specific wavelength (image)
Testing for Polysaccharides
Polysaccharides are long chains of carbohydrate molecules which form essential components of mushroom cell walls. They are responsible for the immunomodulatory effects of mushroom extracts. Polysaccharides also act as indigestible fiber. A simple test known as phenol sulphuric acid assay can be used for determining polysaccharide levels.
Fig 12: Megazyme beta glucan assay kit is used to quantify beta glucan content in mushroom samples (image)
Testing for Beta glucans
Beta glucans are a type of polysaccharide molecules which are abundant in mushrooms and other fungi. They have potent immunomodulatory properties. Beta glucans can be found in all mushroom extracts. Beta glucans from Reishi mushrooms in particular have been well studied for their effects on the immune system. They help reduce inflammation while enhancing the antimicrobial activity of the immune system. (check out our blog on beta glucans to know more!)
Beta glucans are commonly tested using a beta glucan testing kit developed by Megazyme. The kit uses a variety of enzymes and colour forming reagents to determine beta glucan levels from mushroom samples.
Fig 13: An example of an HPLC chromatogram used to identify terpene composition of botanical extracts (image)
Testing for Terpenes
Terpenes are responsible for unique properties of mushroom extracts such as the neuroprotective and brain-boosting effects of Lion’s mane extracts or the stress relief effects of Reishi mushrooms. Many different kinds of terpenes are present in mushroom extracts and testing for each one of them individually is a difficult and expensive process. A more general terpene detection test such as a vanillin-glacial acetic acid assay can provide quick and reliable results at lower prices.
Fig 14: Folin-Ciocalteau assay is used as a quantitative test for phenolic content (image)
Testing for Phenolics
Phenolic molecules are best known for their antioxidant activity. They are extremely diverse and susceptible to degradation. Due to their antioxidant activities they help the body fight against oxidative damage. This helps cells maintain healthy DNA and protein leading to better cellular function and reduced damage as we age.
Safety: How to know if an extract is safe to consume?
Safety testing is especially important when it comes to mushroom extracts. Mushrooms are known to sequester or absorb nutrients as well as toxins from the environment and substrates on which they are grown. This can often lead to mushroom extracts have high levels of toxic compounds if they are not produced in sanitary conditions.
Fig 15: Method of testing microbial load in a given sample. Test samples are spread on nutrient medium and presence of microbial growth is observed. (image)
Testing for microbial load
Microbes such as pathogenic bacteria can be extremely harmful when consumed orally. Microbial load testing is performed to measure the levels of harmful bacteria in mushroom extracts. Traditionally testing is performed for two common species of pathogenic bacteria: Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). These pathogens should be absent from mushroom extracts to consider them safe for consumption
Fig 16: Heavy metal testing is performed using a method known as ICP-MS where charged metal ions are separated based on their size and detected (image)
Heavy metal testing
Heavy metals such as Lead, Arsenic and Mercury are known to have harmful effects when consumed. They are often found in contaminated water and when this water is used for mushroom cultivation or extract production, these heavy metals contaminate the final product. Using RO (reverse osmosis) purified water is the best way to limit heavy metal contamination in mushroom extracts.
Mushrooms are exceptionally good at absorbing contaminants from their substrates and concentrating them in mycelia and fruiting bodies. Knowing the heavy metal content of mushrooms and their extracts is crucial for safety. Consuming higher than permissible limits of heavy metals can lead to serious health issues.
Fig 17: DNA testing is performed using a method known as Sanger sequencing where a region of the DNA is amplified and the letters are read using a sequencing instrument (image)
Authenticity: DNA Testing
DNA testing is performed to ensure the right strains are being used for the mushroom cultivation and extraction processes. Periodic DNA testing ensures that the strains used are not getting contaminated and allows for a similar result across multiple batches of production. Most commonly, the ITS region of the fungal genome is used for testing using a method known as Sanger sequencing.
Certifications
Companies pursue certifications like HACCP, ISO 9001:2015, and FDA compliance to uphold the highest standards of safety, quality, and consumer trust. These certifications involve systematic processes, including identifying risks, establishing control measures, and monitoring production at every stage. At Nuvedo, we’ve implemented HACCP (Hazard Analysis and Critical Control Points) to proactively assess and manage potential hazards in our operations, ensuring that our products meet stringent safety criteria. Our ISO 9001:2015 certification emphasizes our commitment to a robust quality management system, focusing on consistent improvement, efficiency, and customer satisfaction. Furthermore, achieving FDA compliance signifies adherence to international safety, labeling, and regulatory standards, allowing us to meet global market requirements. For our customers, these certifications are a testament to our unwavering dedication to producing safe, reliable, and top-quality functional mushroom products that they can trust.
Conclusion: The Importance of Quality in Mushroom Supplements
Quality control is undoubtedly an essential part of the mushroom extract production process. In a nascent industry, government regulation is more focused on safety. Heavy metal and microbial testing is mandated by government bodies such as FSSAI in our case to ensure safety of mushroom derived products. However, testing for bioactive compounds is not necessary to satisfy government regulations. This lack of emphasis on bioactive molecule testing leads to ineffective products flooding the market and creates doubt over the impact of mushroom extracts on health and wellbeing in the minds of consumers.
Over the last few years, we at Nuvedo have been working with a number of accredited testing agencies to develop a comprehensive panel specially designed for testing of bioactive compounds in mushroom extracts. The panel especially measures the amounts of polysaccharides, terpenes and phenolics in mushroom extracts. With the development of this panel we aim to lead the way for instilling trust in mushroom extract based products in consumers and promote the adoption of these quality control measures by other companies.
Explore Nuvedo’s range of premium medicinal mushroom extracts and experience the difference today!
FAQs (Frequently Asked Questions)
Q: Why are medicinal mushroom extracts better than powders?
A: Medicinal mushroom extracts are more potent because they undergo processes like dual extraction, which unlocks bioactive compounds such as beta-glucans and terpenes, making them easily absorbable.
Q: What is the difference between mushroom powders and extracts?
A: Mushroom powders are made by grinding or milling mushroom mycelium or fruiting bodies. They are similar to dried mushrooms in their composition. Mushroom extracts are prepared by drawing out bioactive compounds using solvents resulting in potent medicinal benefits when consumed in smaller quantities.
Q: How is the quality of mushroom extracts tested?
A: Mushroom extracts are tested to ensure quality by measuring the levels of bioactive compounds such as beta glucans, polysaccharides and terpenes. Tests for safety such as microbial load and presence of heavy metals are also performed.
Q: Are mushroom extracts safe?
A: Mushroom extracts are completely safe when prepared using sanitary protocols and standardised methods. Always look for safety testing results when buying mushroom extracts.
Q: How are mushroom extracts consumed?
A: Mushroom extracts can be consumed in a variety of ways. Liquid extracts are extremely versatile and can be consumed directly or by diluting them in any beverage of choice (tea, coffee, kombucha). They can also be added to soups and broths for an umami kick. Mushroom extract powders are commonly available as capsules or can be dissolved similarly to liquid extracts.
Q: Which is better: Mushroom extracts or powders?
A: Mushroom extracts are better than powders as the bioactive compounds are more easily absorbed by the digestive system compared to powders.
Q: Do mushroom extracts go bad?
A: Mushroom extracts can go bad if they are not safely formulated or stored. Powdered extracts can absorb moisture from the environment and spoil if they are not stored properly. Liquid extracts are generally formulated with glycerine or alcohol to prevent microbial growth.
Q: Is it good to take mushroom supplements everyday?
A: Yes, the beneficial effects of mushroom effects can be best observed when consuming them over long periods of time. Medicinal mushroom extracts support physiological processes in the body and bring cells to a state of optimum performance when consumed regularly.
Q: What are side effects of mushroom supplements?
A: Mushroom extracts are generally safe for most people and can be consumed on a daily basis. Side effects may arise due to allergic reactions or from contaminants present in improperly produced extracts. Always look for quality control reports when buying mushroom extracts.
Q: What are the benefits of consuming mushroom extracts?
A: The benefits derived from consuming mushroom extracts depends on the kind of mushroom consumed. For example: Lion’s Mane mushrooms are known for their cognitive and neuroprotective properties, Cordyceps mushrooms are great for enhancing athletic performance ad Reishi mushrooms provide stress relief and immune system support.
References
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